Compressed Air Installations
Thernicon provides engineering-based services for the design, piping implementation, and commissioning of compressed air systems for industrial production facilities and process lines.
Compressed air is a critical auxiliary energy source for production continuity. Incorrect pipe sizing, pressure drops, moisture, and oil contamination can lead to equipment failures and significant efficiency losses. Therefore, our systems are designed based on hydraulic calculations and operational optimization.
Our Service Scope
Main applications carried out by our field teams:
- System Design & Flow Analysis
- Total and simultaneous consumption calculation
- Pressure drop analysis
- Main ring line design
- Line zoning planning
- Compressor capacity control
- Industrial Compressed Air Piping
- Carbon steel pipe systems
- Galvanized lines
- Aluminum modular air lines
- Flanged, welded, or clamped systems
- Vibration compensation
- Air Quality & Conditioning Systems
- Air dryer integration (refrigerant / desiccant)
- Filter groups (pre-filter, fine filter, activated carbon)
- Automatic steam traps and drainage systems
- Oil and particle control
- Compressor & Tank Integration
- Compressor connection manifolds
- Air tank connections
- Safety valves
- Pressure sensors and automation integration
Technical Standards
Our projects are carried out in compliance with the following standards:
- ISO 8573 (Compressed air quality classes)
- TS EN pressure vessel standards
- PED (Pressure Equipment Directive)
- Operational safety regulations
Testing & Commissioning
- Pressure tests
- Leak detection (ultrasonic / soap test)
- Flow and pressure measurement
- Moisture and air quality analysis
- System optimization report
Application Areas
- Textile & yarn facilities
- Food production lines
- Automotive supply industry
- Concrete and construction chemicals
- Industrial workshops
- Energy production facilities
Why Thernicon?
- Industrial process experience
- Expertise in pressurized line engineering
- Energy efficiency-focused design
- Turnkey field implementation
Proper design in compressed air systems can reduce energy costs by 15–30%. Thernicon optimizes your operating costs by establishing efficient and sustainable systems.
